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sales:          0917-2820911/+8613119134964

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Address: no. 28, west jiangtan road, weibin district, baoji city, shaanxi province

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ZTYS1400 (dual power) internal combustion locomotive

ZTYS1400 (dual power) internal combustion locomotive

  • Taxonomy:Dual units for internal combustion traction locomotive

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  • Date of release:2019/09/16
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ZTYS1400 (dual power) internal combustion locomotive



Operating conditions, technical parameters and main configuration

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ZTYS1400 internal combustion traction locomotive (dual power) is our company's patented product, patent number: ZL2010 2 000223694.2, since the product launched into the market has been widely recognized.



ZTSY1400 type hybrid diesel traction locomotive, in use process, when need drawing large tonnage, two engine unit can work at the same time, the power is: 1400 horsepower unit/double, maximum traction tonnage: 7100 tons, when traction small tonnage, single engine unit work alone, its power is: 750 horsepower per single unit, the maximum traction tonnage: 3770 tons, double units/single units all have shunting condition and small operating condition, which can satisfy the using condition, but also to reduce fuel consumption, reduce maintenance costs and prolong the service life of the locomotive.


 

一、Execution standard

1.JB/ t2785-2010 general technical conditions for industrial and mining diesel locomotive

2.GB/ t3314-2006 general technical conditions for diesel locomotive

3.GB/ t10082-2010 general technical conditions for heavy rail vehicles

4. Tb1580-1995 welding technical conditions for newly built locomotives and vehicles

5.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"

6.TB/ t2211-2010 steel spiral spring for suspension device of locomotive and vehicle

7.TB/ t1444-2002 rubber seals for diesel locomotive

8.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive

9.TB/ t2817-1997 technical conditions for rolled steel integral wheels for railway vehicles

10.TB/ t449-2003 outline of wheel rim tread for rolling stock

11.TB/ t2945-1999 LZ50 steel axle and billet technical conditions for railway vehicles

12.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method

13.TB/ t1463-2006 technical conditions for locomotive wheelset assembly


 

二、Design essentials and main configuration

  ZTYS1400 diesel traction locomotive cab (hybrid) integral whole and machine adopts whole steel structure, skin all use 4-6 mm weather resistance of the steel plate, indoor decoration with new coach with flame retardant double faced plywood, floor is made of double iron floor and wooden floor, filled with insulating body skeleton, has sound insulation noise reduction effect, the driver indoor noise may not be greater than 80 db, the driver chamber equipped with overhead type air conditioner, and equipped with electric heater.

Diesel engine

(chongqing cummins) kta19-c700 (with water tank and low temperature starter)

Hydraulic torque converter

YBX700 hydraulic torque converter (hydraulic transmission)

The braking system

Jz-7 brake system

Braking way

Unit brakes dzd-1 and dzd-2

Coupling type

No.13 locomotive coupler

The locomotive wheel

Rolling steel wheel of 1050mm locomotive (too heavy)

Overhead type

2P gree air conditioner

Generating set

5kw generator set imported from Japan

Air compressor

W-1.36/7-A 2x1.36 m3/minTaiwan (jaguar)

Electric control system

PLC control

Lighting system

LED头灯及顶灯

Electrical system

Adopt power supply mode

1) dc 24v (two batteries are connected together, each group has a capacity of 195 ampere hours) power supply mode, mainly for engine control, driving control, PLC system control, and other dc electrical equipment.

2) separate ac 220V, 50hz generator set, mainly for air conditioning, heater, electric heater and other ac electrical equipment; According to the requirements of users, set up the connection device of external power supply.

3) the electrical system adopts components of WAGO company.

4) monitoring device cameras are installed before and after the locomotive;

The whole vehicle is designed with split module. The cab and the floor are integrated. It can be lifted off during transportation.

Driver's cab: adopts the latest appearance design of thickened steel plate, hollow glass and screen window;

Machine room: using the latest thickened steel plate to increase the space appearance design

Driver interior decoration: using the latest popular advanced decorative materials

Locomotive appearance: high-quality paint spraying, layered spraying, to ensure the film thickness;


三、Main technical parameters

     

To adapt to the environment

Temperature - 20 ~ + 40 ℃ relative humidity of 95%

Installed power

2x700HP

The transmission way

Hydraulic transmission

The braking system

Jz-7 braking system

Braking way

Unit brake

Coupling form

1Hook action

Maximum traction

572kN

A top speed of

60km/h

Continuous speed

7.9km/h

Through the minimum curve radius

100m

gauge

1435mm

Wheel diameter

915mm

The wheelbase

2800mm

Fixed distance

8000mm

Axial series

B-B

Coupler height

880mm±10mm

Axle load

21.5t

Vehicle weight

About 86 t

Outward Size (Length * Width * Height)

15390×3150×4510 mm

 

 

四、Single engine main parameters

model

KTA19-C700

Rated power/speed

519kW(700Hp)/1800r/min

Rate of fuel consumption at rated power

116kg/h

Generator power

1000W

Air compressor

0.57 m3/min2台)

 

五、Main parameters of hydraulic torque converter

model

YBX700

Circular diameter

435mm

 

 六、Hydraulic transmission

Shift control mode

Hydraulic reversing

Gear position (switching condition)

Forward I, Forward II, Gap, Backward I, Backward II

Gear (small operating condition)

Forward Ⅰ, forward Ⅱ, gap, backward Ⅰ, back Ⅱ

 

七、Single air compressor

type

W-1.36/7-A

Exhaust pressure

0.7Mpa

Exhaust volume

2x1.36m3/min

 

八、Towing tonnage list:

The single unit Ⅰ gear traction performance (700 HP)

V

km/h

The ramp(‰)

0

3

6

9

12

15

18

21

24

27

30

Q(t)

0

3777

2680

2069

1679

1408

1209

1058

937

840

760

692

7.9

2423

1712

1315

1062

886

757

658

580

517

465

421

11.4

1788

1258

962

773

641

545

471

413

365

326

293

13.4

1416

992

755

603

498

420

361

314

276

245

218

Two unit Ⅰ gear traction performance (1400 HP)

V

km/h

The ramp(‰)

0

3

6

9

12

15

18

21

24

27

30

Q(t)

0

7100

5039

3889

3156

2647

2274

1988

1762

1580

1428

1301

7.9

4555

3219

2473

1997

1666

1423

1238

1091

972

874

791

9.6

3935

2775

2128

1714

1427

1216

1055

927

824

738

666

11.4

3362

2366

1809

1453

1206

1024

886

776

687

613

551

12.2

3125

2196

1677

1345

1115

945

816

713

630

562

504

13.4

2662

1865

1418

1133

935

790

679

591

519

460

411

The single unit Ⅱ gear traction performance (700 HP)

V

km/h

The ramp(‰)

0

3

6

9

12

15

18

21

24

27

30

Q(t)

0.0

1843

1295

990

795

660

561

485

425

377

336

303

15.8

1156

806

610

484

397

333

284

245

214

188

166

19.2

988

686

517

409

333

278

235

202

174

152

133

22.8

834

576

431

339

274

226

190

161

138

118

102

24.4

770

531

396

310

249

205

171

144

123

105

89

26.8

646

442

327

253

202

164

135

112

93

78

65

 

Two unit Ⅱ gear traction performance (1400 HP)

V

km/h

The ramp(‰)

0

3

6

9

12

15

18

21

24

27

30

Q(t)

0.0

3465

2435

1861

1495

1241

1055

912

799

708

632

569

15.8

2173

1515

1146

911

747

626

534

461

402

353

312

19.2

1858

1291

972

768

626

522

442

379

328

285

250

22.8

1567

1083

811

636

515

426

357

303

259

223

192

24.4

1447

998

744

582

469

386

322

271

231

197

168

26.8

1214

831

615

476

379

308

253

210

175

146

121

Note: all the above calculations are the towing tonnage table including the 200m curve radius.



No-load maximum velocity is 26.8 km/h and tectonic velocity is 100 km/h.


九、Major outsourcing parts supporting manufacturers

Serial number

Name and model

Name and model manufacturer

To address

1

Cummins power engine kta 19-c700

Chongqing cummins engine co. LTD

Chongqing

2

Hydraulic torque converter ZTY700

Baoji China railway construction machinery co. LTD

Baoji

3

Model ZTY700 Hydraulic Gearbox

Baoji China railway construction machinery co. LTD

Baoji

4

The axle of a locomotive vehicle

Taiyuan heavy industry wheel shaft co. LTD

Taiyuan

5

915 ㎜ grinding wheel steel

Taiyuan heavy industry wheel shaft co. LTD

Taiyuan

6

Front and rear class I and II drive boxes

Baoji China railway construction machinery co. LTD

Baoji

7

Transmission shaft

Xu chang drive shaft co. LTD

Xuchang

8

Locomotive bearing box bearing

Wafangdian bearing

Wafangdian

9

Jz-7 brake

The ministry of railways appoints manufacturers

Shenyang/Tianjing

10

Action valve, distribution valve, relay valve

The ministry of railways appoints manufacturers

Shenyang/Tianjing

11

Air compressor

Chongqing cummins/xiamen jaguar

Hangzhou/Xiamen

12

Locomotive brake shoe

Baoji China railway construction machinery co. LTD

Baiji

13

Electrical control system

Baoji China railway construction machinery co. LTD

Baiji

14

Traction device no. 13 upper acting coupler

Shenyang brake machine factory of ministry of railways

Shenyang

15

Shock absorption system

Baoji China railway construction machinery co. LTD

Baiji

16

Bogie frame

Baoji China railway construction machinery co. LTD

Baiji

17

The frame

Baoji China railway construction machinery co. LTD

Baiji

18

car body

Baoji China railway construction machinery co. LTD

Baiji

 

十、Quality assurance and technical service

1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.

2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive. Be responsible for the defects of the products due to the design, process and materials, and correct them at his own expense.

3. The supplier shall provide the user's manual and relevant technical data free of charge, answer the technical questions raised by the user in the contract and train the passenger free of charge.

4. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.

5. After the expiration of the warranty period, the supplier can still provide technical services for free, and only charge the cost of parts.



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sales:          0917-2820911/+8613119134964

After sales: 0917-2820916 

Email: bjqlzggs@163.com

Address: no. 28, west jiangtan road, weibin district, baoji city, shaanxi province

Website: www.ztqlzg.com

Website :  en.ztqlzg.com 

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