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ZTYS1200 diesel locomotive (dual power)
  • ZTYS1200 diesel locomotive (dual power)
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    ZTYS1200 diesel locomotive (dual power)


    Technical parameters and main configuration


    1568622679431202.png

       ZTYS1200 internal combustion locomotive (dual power) is our company's patented product, patent number: ZL2010 2 000223694.2, since the product launched into the market has been widely recognized.

       Model ZTYS1400 internal combustion locomotive (dual power) is equipped with driver's cab, machine room, frame, power system, transmission system, running gear system, braking system, etc. It consists of two systems of the same power. It can be operated independently by a single engine unit, with the power of 600 horsepower/single unit and the maximum tonnage of traction of 2770 tons, or by two units working together, with the power of 1200 horsepower/double unit and the maximum tonnage of traction of 5000 tons. Single unit and double unit are equipped with shunting operation and small operation.


    Execution standard

    1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive

    2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method

    3.GB/ t3314-2006 general technical conditions for diesel locomotive

    4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"

    5.TB/ t449-2003 outline of wheel rim tread for rolling stock

    6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock

    7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles

    8.TB/1463-2006 technical conditions for locomotive wheelset assembly

    9. Tb1580-1995 welding technical conditions for newly built rolling stock

    10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive

    11. TB/T 2817-1997 technical conditions for rolled steel integral wheels for railway vehicles

    12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions


    一、Main configuration

    The diesel engine                     Kta 19-c600 cummins diesel engine

    The transmission way               Hydraulic transmission

    brake                                        Jz-7 single machine brake

    Braking way                             Air brake and hand brake

    Coupling type                         Locomotive 13 upper acting coupler

     

    二、Main technical parameters

    power                                                                      2x600 hp

    Maximum tonnage of traction (straight)           2430 t

    A top speed of                                                        15 km/h

    Through the minimum curve radius                        60 m

    gauge                                                                      1435 mm

    The wheelbase                                                      1800 mm

    distance                                                                  5000 mm

    Axial series                                                               B-B

    Coupler height                                                         880 mm±10 mm

    Preparation weight                                                  About 85 t

    The wheel diameter                                                1050 mm

    Car Length, Width and Height (mm)                      15390×3150×4410

     

    三、Main engine parameters

    model

    KTA19-C600

    Number of cylinders

    6 pcs

    The cylinder diameter

    159 mm

    trip

    159 mm

    Rated power/speed

    448 kW(600hp)/2100 rpm

    Maximum torque/speed

    2237 Nm/1500 rpm

    Minimum fuel consumption rate

    196 g/kW.h

    Start the way

    Dc 24V electric start

    Air compressor

    0.57 m3/min(2台)

     

    四、Main parameters of hydraulic torque converter

    model

    ZTY600

    Circular diameter

    450 mm

     

    五、Hydraulic continuously variable transmission

    Shift control mode

    The electro-hydraulic reversing

    gear

    Forward, neutral, back

     

    六、Traction characteristics of traction locomotive

    Traction tonnage list for traction locomotive


    The single unit Ⅰ gear traction performance (700 HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0

    3777

    2680

    2069

    1679

    1408

    1209

    1058

    937

    840

    760

    692

    7.9

    2423

    1712

    1315

    1062

    886

    757

    658

    580

    517

    465

    421

    11.4

    1788

    1258

    962

    773

    641

    545

    471

    413

    365

    326

    293

    13.4

    1416

    992

    755

    603

    498

    420

    361

    314

    276

    245

    218

    Traction Performance of Dual Unit I Stage(1400HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0

    7100

    5039

    3889

    3156

    2647

    2274

    1988

    1762

    1580

    1428

    1301

    7.9

    4555

    3219

    2473

    1997

    1666

    1423

    1238

    1091

    972

    874

    791

    9.6

    3935

    2775

    2128

    1714

    1427

    1216

    1055

    927

    824

    738

    666

    11.4

    3362

    2366

    1809

    1453

    1206

    1024

    886

    776

    687

    613

    551

    12.2

    3125

    2196

    1677

    1345

    1115

    945

    816

    713

    630

    562

    504

    13.4

    2662

    1865

    1418

    1133

    935

    790

    679

    591

    519

    460

    411

    Single unit Ⅱ traction performance(700HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0.0

    1843

    1295

    990

    795

    660

    561

    485

    425

    377

    336

    303

    15.8

    1156

    806

    610

    484

    397

    333

    284

    245

    214

    188

    166

    19.2

    988

    686

    517

    409

    333

    278

    235

    202

    174

    152

    133

    22.8

    834

    576

    431

    339

    274

    226

    190

    161

    138

    118

    102

    24.4

    770

    531

    396

    310

    249

    205

    171

    144

    123

    105

    89

    26.8

    646

    442

    327

    253

    202

    164

    135

    112

    93

    78

    65

     

    Two unit Ⅱ traction performance(1400HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0.0

    3465

    2435

    1861

    1495

    1241

    1055

    912

    799

    708

    632

    569

    15.8

    2173

    1515

    1146

    911

    747

    626

    534

    461

    402

    353

    312

    19.2

    1858

    1291

    972

    768

    626

    522

    442

    379

    328

    285

    250

    22.8

    1567

    1083

    811

    636

    515

    426

    357

    303

    259

    223

    192

    24.4

    1447

    998

    744

    582

    469

    386

    322

    271

    231

    197

    168

    26.8

    1214

    831

    615

    476

    379

    308

    253

    210

    175

    146

    121

    Note: all the above calculations are the towing tonnage table including the 200m curve radius.

    The maximum speed of no load is 26.8km/h, and the construction speed is 100 km/h.


    七、Major outsourcing parts supporting manufacturers

    Serial number

    Name and model

    Production factory,

    To address

    1

    Cummins diesel kta19-c600

    Chongqing cummins engine co. LTD

    Chongqing

    2

    Hydraulic torsion converter ZTY600

    Baoji China railway construction machinery co. LTD

    Baoji 

    3

    Hydraulic stepless transmission

    Baoji China railway construction machinery co. LTD

    Baoji

    4

    The axle of a locomotive vehicle

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    5

    1050 ㎜ grinding wheel steel

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    6

    Front and rear class I and II drive boxes

    Baoji China railway construction machinery co. LTD

    Baoji

    7

    Transmission shaft

    Xu chang drive shaft co. LTD

    Xuchang

    8

    Locomotive bearing box bearing

    Wafangdian bearing

    Wafangdian

    9

    JZ-7 Brake/Single

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    10

    Action valve, distribution valve, relay valve

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    11

    Air compressor

    Sinotruk/xiamen jaguar

    Hangzhou/Xiamen

    12

    Locomotive brake shoe

    Baoji China railway construction machinery co. LTD

    Baoji

    13

    Electrical control system

    Baoji China railway construction machinery co. LTD

    Baoji

    14

    Traction device no. 13 upper acting coupler

    Shenyang brake machine factory of ministry of railways

    Shenyang

    15

    Shock absorption system

    Baoji China railway construction machinery co. LTD

    Baoji

    16

    Bogie frame

    Baoji China railway construction machinery co. LTD

    Baoji

    17

    The frame

    Baoji China railway construction machinery co. LTD

    Baoji

    18

    Car body

    Baoji China railway construction machinery co. LTD

    Baoji

     

    八、Quality assurance and technical service

    1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.

    2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.

    3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.

    4. The supplier shall provide free training for the passenger.

    5. The supplier shall provide the user manual and relevant technical data free of charge.

    6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.

    7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.


                                           

    ZTYS1200 diesel locomotive (dual power)



    A list of goods to be delivered on board


     

    一、Consumable Part List

    NO.

    Tool Name

    Specification Model

    unit

    Quantity

    1

    Spare parts for engine


    Sets

    1

    2

    Air compressor belt


    Pcs

    2

    3

    Brake shoe


    Pcs

    8

    4

    Safety valve


    Pcs

    1

    5

    Start button

    LA38-11/204

    Pcs

    1

    6

    Air switch

    1P6A

    Pcs

    1

    7

    Air switch

    2P30A

    Pcs

    1

    8

    Air switch

    1P20A

    Pcs

    1

    9

    Brake cylinder leather bowl

    152×203

    Pcs

    2

    10

    Universal commutation switch

    LW5D-16 D0414-2

    Pcs

    2

    11

    Horn solenoid valve

    3V 210-08 DV24V

    Pcs

    1

    二、Tool List

    NO.

    Tool Name

    Specification

    unit

    Quantity

    1

    Box wrench

    5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 

    Pcs

    8

    2

    Open end wrench

    Pcs

    8

    3

    Socket wrench

    12.5 ㎜ metric 32

    Sets

    1

    4

    Adjustable wrench

    300

    Pcs

    1

    5

    Cutting pliers

    200

    Pcs

    1

    6

    Screwdriver

    250

    Pcs

    1

    7

    ScrewdriverRose knife

    250

    Pcs

    1

    三、 File List

    NO.

    Name

    unit

    Quantity

    Remarks

    1

    Locomotive certificate

    Pcs

    1


    2

    Operating instruction and maintenance manuals

    Pcs

    1


    3

    Engine document

    Sets

    1



    1544711789516766.png

    ZTYS1200 diesel locomotive (dual power)


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