ZTYS1200 diesel locomotive (dual power)
Technical parameters and main configuration
ZTYS1200 internal combustion locomotive (dual power) is our company's patented product, patent number: ZL2010 2 000223694.2, since the product launched into the market has been widely recognized.
Model ZTYS1400 internal combustion locomotive (dual power) is equipped with driver's cab, machine room, frame, power system, transmission system, running gear system, braking system, etc. It consists of two systems of the same power. It can be operated independently by a single engine unit, with the power of 600 horsepower/single unit and the maximum tonnage of traction of 2770 tons, or by two units working together, with the power of 1200 horsepower/double unit and the maximum tonnage of traction of 5000 tons. Single unit and double unit are equipped with shunting operation and small operation.
Execution standard
1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive
2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method
3.GB/ t3314-2006 general technical conditions for diesel locomotive
4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"
5.TB/ t449-2003 outline of wheel rim tread for rolling stock
6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock
7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles
8.TB/1463-2006 technical conditions for locomotive wheelset assembly
9. Tb1580-1995 welding technical conditions for newly built rolling stock
10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive
11. TB/T 2817-1997 technical conditions for rolled steel integral wheels for railway vehicles
12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions
一、Main configuration
The diesel engine Kta 19-c600 cummins diesel engine
The transmission way Hydraulic transmission
brake Jz-7 single machine brake
Braking way Air brake and hand brake
Coupling type Locomotive 13 upper acting coupler
二、Main technical parameters
power 2x600 hp
Maximum tonnage of traction (straight) 2430 t
A top speed of 15 km/h
Through the minimum curve radius 60 m
gauge 1435 mm
The wheelbase 1800 mm
distance 5000 mm
Axial series B-B
Coupler height 880 mm±10 mm
Preparation weight About 85 t
The wheel diameter 1050 mm
Car Length, Width and Height (mm) 15390×3150×4410
三、Main engine parameters
model | KTA19-C600 |
Number of cylinders | 6 pcs |
The cylinder diameter | 159 mm |
trip | 159 mm |
Rated power/speed | 448 kW(600hp)/2100 rpm |
Maximum torque/speed | 2237 Nm/1500 rpm |
Minimum fuel consumption rate | 196 g/kW.h |
Start the way | Dc 24V electric start |
Air compressor | 0.57 m3/min(2台) |
四、Main parameters of hydraulic torque converter
model | ZTY600 |
Circular diameter | 450 mm |
五、Hydraulic continuously variable transmission
Shift control mode | The electro-hydraulic reversing |
gear | Forward, neutral, back |
六、Traction characteristics of traction locomotive
Traction tonnage list for traction locomotive
The single unit Ⅰ gear traction performance (700 HP)
V km/h | The ramp(‰) | ||||||||||
0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | 30 | |
Q(t) | |||||||||||
0 | 3777 | 2680 | 2069 | 1679 | 1408 | 1209 | 1058 | 937 | 840 | 760 | 692 |
7.9 | 2423 | 1712 | 1315 | 1062 | 886 | 757 | 658 | 580 | 517 | 465 | 421 |
11.4 | 1788 | 1258 | 962 | 773 | 641 | 545 | 471 | 413 | 365 | 326 | 293 |
13.4 | 1416 | 992 | 755 | 603 | 498 | 420 | 361 | 314 | 276 | 245 | 218 |
Traction Performance of Dual Unit I Stage(1400HP)
V km/h | The ramp(‰) | ||||||||||
0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | 30 | |
Q(t) | |||||||||||
0 | 7100 | 5039 | 3889 | 3156 | 2647 | 2274 | 1988 | 1762 | 1580 | 1428 | 1301 |
7.9 | 4555 | 3219 | 2473 | 1997 | 1666 | 1423 | 1238 | 1091 | 972 | 874 | 791 |
9.6 | 3935 | 2775 | 2128 | 1714 | 1427 | 1216 | 1055 | 927 | 824 | 738 | 666 |
11.4 | 3362 | 2366 | 1809 | 1453 | 1206 | 1024 | 886 | 776 | 687 | 613 | 551 |
12.2 | 3125 | 2196 | 1677 | 1345 | 1115 | 945 | 816 | 713 | 630 | 562 | 504 |
13.4 | 2662 | 1865 | 1418 | 1133 | 935 | 790 | 679 | 591 | 519 | 460 | 411 |
Single unit Ⅱ traction performance(700HP)
V km/h | The ramp(‰) | ||||||||||
0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | 30 | |
Q(t) | |||||||||||
0.0 | 1843 | 1295 | 990 | 795 | 660 | 561 | 485 | 425 | 377 | 336 | 303 |
15.8 | 1156 | 806 | 610 | 484 | 397 | 333 | 284 | 245 | 214 | 188 | 166 |
19.2 | 988 | 686 | 517 | 409 | 333 | 278 | 235 | 202 | 174 | 152 | 133 |
22.8 | 834 | 576 | 431 | 339 | 274 | 226 | 190 | 161 | 138 | 118 | 102 |
24.4 | 770 | 531 | 396 | 310 | 249 | 205 | 171 | 144 | 123 | 105 | 89 |
26.8 | 646 | 442 | 327 | 253 | 202 | 164 | 135 | 112 | 93 | 78 | 65 |
Two unit Ⅱ traction performance(1400HP)
V km/h | The ramp(‰) | ||||||||||
0 | 3 | 6 | 9 | 12 | 15 | 18 | 21 | 24 | 27 | 30 | |
Q(t) | |||||||||||
0.0 | 3465 | 2435 | 1861 | 1495 | 1241 | 1055 | 912 | 799 | 708 | 632 | 569 |
15.8 | 2173 | 1515 | 1146 | 911 | 747 | 626 | 534 | 461 | 402 | 353 | 312 |
19.2 | 1858 | 1291 | 972 | 768 | 626 | 522 | 442 | 379 | 328 | 285 | 250 |
22.8 | 1567 | 1083 | 811 | 636 | 515 | 426 | 357 | 303 | 259 | 223 | 192 |
24.4 | 1447 | 998 | 744 | 582 | 469 | 386 | 322 | 271 | 231 | 197 | 168 |
26.8 | 1214 | 831 | 615 | 476 | 379 | 308 | 253 | 210 | 175 | 146 | 121 |
Note: all the above calculations are the towing tonnage table including the 200m curve radius.
The maximum speed of no load is 26.8km/h, and the construction speed is 100 km/h.
七、Major outsourcing parts supporting manufacturers
Serial number | Name and model | Production factory, | To address |
1 | Cummins diesel kta19-c600 | Chongqing cummins engine co. LTD | Chongqing |
2 | Hydraulic torsion converter ZTY600 | Baoji China railway construction machinery co. LTD | Baoji |
3 | Hydraulic stepless transmission | Baoji China railway construction machinery co. LTD | Baoji |
4 | The axle of a locomotive vehicle | Taiyuan heavy industry wheel shaft co. LTD | Taiyuan |
5 | 1050 ㎜ grinding wheel steel | Taiyuan heavy industry wheel shaft co. LTD | Taiyuan |
6 | Front and rear class I and II drive boxes | Baoji China railway construction machinery co. LTD | Baoji |
7 | Transmission shaft | Xu chang drive shaft co. LTD | Xuchang |
8 | Locomotive bearing box bearing | Wafangdian bearing | Wafangdian |
9 | JZ-7 Brake/Single | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
10 | Action valve, distribution valve, relay valve | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
11 | Air compressor | Sinotruk/xiamen jaguar | Hangzhou/Xiamen |
12 | Locomotive brake shoe | Baoji China railway construction machinery co. LTD | Baoji |
13 | Electrical control system | Baoji China railway construction machinery co. LTD | Baoji |
14 | Traction device no. 13 upper acting coupler | Shenyang brake machine factory of ministry of railways | Shenyang |
15 | Shock absorption system | Baoji China railway construction machinery co. LTD | Baoji |
16 | Bogie frame | Baoji China railway construction machinery co. LTD | Baoji |
17 | The frame | Baoji China railway construction machinery co. LTD | Baoji |
18 | Car body | Baoji China railway construction machinery co. LTD | Baoji |
八、Quality assurance and technical service
1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.
2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.
3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.
4. The supplier shall provide free training for the passenger.
5. The supplier shall provide the user manual and relevant technical data free of charge.
6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.
7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.
ZTYS1200 diesel locomotive (dual power)
A list of goods to be delivered on board
一、Consumable Part List
NO. | Tool Name | Specification Model | unit | Quantity |
1 | Spare parts for engine | Sets | 1 | |
2 | Air compressor belt | Pcs | 2 | |
3 | Brake shoe | Pcs | 8 | |
4 | Safety valve | Pcs | 1 | |
5 | Start button | LA38-11/204 | Pcs | 1 |
6 | Air switch | 1P6A | Pcs | 1 |
7 | Air switch | 2P30A | Pcs | 1 |
8 | Air switch | 1P20A | Pcs | 1 |
9 | Brake cylinder leather bowl | 152×203 | Pcs | 2 |
10 | Universal commutation switch | LW5D-16 D0414-2 | Pcs | 2 |
11 | Horn solenoid valve | 3V 210-08 DV24V | Pcs | 1 |
二、Tool List
NO. | Tool Name | Specification | unit | Quantity |
1 | Box wrench | 5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 | Pcs | 8 |
2 | Open end wrench | Pcs | 8 | |
3 | Socket wrench | 12.5 ㎜ metric 32 | Sets | 1 |
4 | Adjustable wrench | 300㎜ | Pcs | 1 |
5 | Cutting pliers | 200㎜ | Pcs | 1 |
6 | Screwdriver | “十”字250㎜ | Pcs | 1 |
7 | ScrewdriverRose knife | “一”字250㎜ | Pcs | 1 |
三、 File List
NO. | Name | unit | Quantity | Remarks |
1 | Locomotive certificate | Pcs | 1 | |
2 | Operating instruction and maintenance manuals | Pcs | 1 | |
3 | Engine document | Sets | 1 |
ZTYS1200 diesel locomotive (dual power)