Type ZTYS1000 internal combustion locomotive (dual power)
Operating conditions, technical parameters and main configuration
一、ZTYS1000 type diesel traction locomotive (hybrid), in use process, when need drawing large tonnage, two engine unit can work at the same time, the power is: 1000 horsepower unit/double, maximum traction tonnage: 4200 tons, when traction small tonnage, single engine unit work alone, its power is: 480 horsepower per single unit, the maximum traction tonnage: 2100 tons, which can satisfy the using condition, but also to reduce fuel consumption, reduce the cost and prolonging the service life of the locomotive.
二、Execution standard
1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive
2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method
3.GB/ t3314-2006 general technical conditions for diesel locomotive
4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"
5.TB/ t449-2003 outline of wheel rim tread for rolling stock
6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock
7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles
8.TB/1463-2006 technical conditions for locomotive wheelset assembly
9. Tb1580-1995 welding technical conditions for newly built rolling stock
10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive
11.TB/T 2817-1997 rolling steel integral vehicle technical conditions for railway vehicles
12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions
三、Main configuration
The diesel engine WD12.480 hangzhou steyer diesel engine
The transmission way Hydraulic transmission
brake Jz-7 brake
Braking way Air brake and hand brake
Coupling type Locomotive no.13 coupler
四、Main technical parameters
power 2x480 hp
Maximum traction 264 kN
Maximum tonnage of traction (straight) 3400 t
A top speed of 17 km/h
Continuous speed 6 km/h
Through the minimum curve radius 100 m
gauge 1435 mm
The wheel diameter 1050 mm
The wheelbase 2000 mm
distance 7200 mm
Axial flow type B-B
Coupler height 880 mm±10 mm
Preparing a weight About 80 t
Length x width x height (mm) 15390×3150×4410
五、Main parameters of diesel engine
model | WD12.420G |
Rated power/speed | 309 kW(420hp)/2000 r/min |
Rate of fuel consumption at rated power | 227 g/kW.h |
Generator power | 1000 W |
Air compressor | 0.57 m3/min（2台） |
六、Main parameters of hydraulic torque converter
model | TY420 |
Circular diameter | 435 mm |
七、Hydraulic transmission
Shift control | Manual hydraulic control |
gear | Forward Ⅰ, gap, backward Ⅰ |
八、空气压缩机的主要技术参数
type | W-0.9/7-A |
The transmission way | Belt drive |
Exhaust pressure | 0.7 MPa |
Exhaust air | 2x0.9 m3/min |
九、Towing tonnage list
Single unit towing tonnage list
i (The ramp) ‰ | 0 | 6 | 12 | 18 | 24 | 30 |
speedV(km/h) | Traction weight(t) | |||||
6 | 1890 | 843 | 514 | 363 | 277 | 221 |
10 | 1790 | 703 | 426 | 300 | 227 | 180 |
15 | 799 | 303 | 175 | 117 | -- | -- |
17 | 350 | 120 | -- | -- | -- | |
Twin unit towing tonnage list
i (The ramp) ‰ | 0 | 6 | 12 | 18 | 24 | 30 |
speedV(km/h) | Traction weight (t) | |||||
6 | 3402 | 1517 | 925 | 653 | 499 | 398 |
10 | 3222 | 1265 | 767 | 540 | 409 | 324 |
15 | 1438 | 545 | 315 | 211 | 151 | -- |
17 | 630 | 216 | 110 | -- | -- | -- |
Note: the above traction tonnage table of traction locomotive is the traction weight without curve. If there are both ramps and curves, the traction weight will decrease with the curve radius.
十、Major outsourcing parts supporting manufacturers
Start button | Name and model | Manufacturers, | To address |
1 | Steyr diesel WD12.420 | Sinotruk hangzhou engine co. LTD | Weifang |
2 | Hydraulic torque converter ZTY420 | Baoji China railway construction machinery co. LTD | Baoji |
3 | Hydraulic stepless transmission | Baoji China railway construction machinery co. LTD | Baoji |
4 | The axle of a locomotive vehicle | Taiyuan heavy industry wheel shaft co. LTD | Taiyuan |
5 | 1050 ㎜ grinding wheel steel | Taiyuan heavy industry wheel shaft co. LTD | Taiyuan |
6 | Before and after Ⅰ, Ⅱ driver box | Baoji China railway construction machinery co. LTD | Baoji |
7 | The shaft | Xu chang drive shaft co. LTD | Xuchang |
8 | Locomotive bearing box bearing | Wafangdian bearing | Wafangdian |
9 | Jz-7 brake/mono | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
10 | Action valve, distribution valve, relay valve | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
11 | Air compressor | Sinotruk/xiamen jaguar | Hangzhou/Xiamen |
12 | Motorcycle brake shoe | Baoji China railway construction machinery co. LTD | Baoji |
13 | Electrical control system | Baoji China railway construction machinery co. LTD | Baoji |
14 | Traction device no. 13 upper acting coupler | Shenyang brake machine factory of ministry of railways | Shenyang |
15 | Suspension system | Baoji China railway construction machinery co. LTD | Baoji |
16 | Bogie frame | Baoji China railway construction machinery co. LTD | Baoji |
17 | The frame | Baoji China railway construction machinery co. LTD | Baoji |
18 | Car body | Baoji China railway construction machinery co. LTD | Baoji |
十一、Quality assurance and technical service
1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.
2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.
3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.
4. The supplier shall provide free training for the passenger.
5. The supplier shall provide the user manual and relevant technical data free of charge.
6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.
7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.
Type ZTYS1000 internal combustion locomotive (dual power)
A list of goods to be delivered on board
一、Consumable Part List
NO. | Tool Name | Specification Model | unit | Quantity |
1 | Spare parts for engine | Sets | 1 | |
2 | Air compressor belt | Pcs | 2 | |
3 | Brake shoe | Pcs | 8 | |
4 | Safety valve | Pcs | 1 | |
5 | Start button | LA38-11/204 | Pcs | 1 |
6 | Air switch | 1P6A | Pcs | 1 |
7 | Air switch | 2P30A | Pcs | 1 |
8 | Air switch | 1P20A | Pcs | 1 |
9 | Brake cylinder leather bowl | 152×203 | Pcs | 2 |
10 | Universal reversing switch | LW5D-16 D0414-2 | Pcs | 2 |
11 | Horn solenoid valve | 3V 210-08 DV24V | Pcs | 1 |
二、 Tool List
NO. | Tool Name | specifications | unit | Quantity |
1 | Box wrench | 5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 | Pcs | 8 |
2 | Open end wrench | Pcs | 8 | |
3 | Socket wrench | 12.5㎜ 公制32件 | Sets | 1 |
4 | Adjustable wrench | 300㎜ | Pcs | 1 |
5 | Cutting pliers | 200㎜ | Pcs | 1 |
6 | Screwdriver | “十”字250㎜ | Pcs | 1 |
7 | Screwdriver | “一”字250㎜ | Pcs | 1 |
三、 File List
NO. | Name | unit | Quantity | Remarks |
1 | Locomotive certificate | Pcs | 1 | |
2 | Operating instruction and maintenance manuals | Pcs | 1 | |
3 | Engine document | Sets | 1 |
Type ZTYS1000 internal combustion locomotive (dual power)