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Type ZTYS1000 internal combustion locomotive (dual power)
  • Type ZTYS1000 internal combustion locomotive (dual power)
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    Type ZTYS1000 internal combustion locomotive (dual power)


    Operating conditions, technical parameters and main configuration


    1568622636802024.png 

    一、ZTYS1000 type diesel traction locomotive (hybrid), in use process, when need drawing large tonnage, two engine unit can work at the same time, the power is: 1000 horsepower unit/double, maximum traction tonnage: 4200 tons, when traction small tonnage, single engine unit work alone, its power is: 480 horsepower per single unit, the maximum traction tonnage: 2100 tons, which can satisfy the using condition, but also to reduce fuel consumption, reduce the cost and prolonging the service life of the locomotive.

    二、Execution standard

    1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive

    2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method

    3.GB/ t3314-2006 general technical conditions for diesel locomotive

    4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"

    5.TB/ t449-2003 outline of wheel rim tread for rolling stock

    6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock

    7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles

    8.TB/1463-2006 technical conditions for locomotive wheelset assembly

    9. Tb1580-1995 welding technical conditions for newly built rolling stock

    10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive

    11.TB/T 2817-1997 rolling steel integral vehicle technical conditions for railway vehicles

    12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions


    三、Main configuration

     

    The diesel engine                      WD12.480 hangzhou steyer diesel engine

    The transmission way                Hydraulic transmission

    brake                                          Jz-7 brake

    Braking way                              Air brake and hand brake

    Coupling type                             Locomotive no.13 coupler

     

    四、Main technical parameters

    power                                                                     2x480 hp

    Maximum traction                                                  264 kN

    Maximum tonnage of traction (straight)           3400 t

    A top speed of                                                        17 km/h

    Continuous speed                                                    6 km/h

    Through the minimum curve radius                        100 m

    gauge                                                                      1435 mm

    The wheel diameter                                                 1050 mm

    The wheelbase                                                        2000 mm

    distance                                                                   7200 mm

    Axial flow type                                                             B-B

    Coupler height                                                         880 mm±10 mm

    Preparing a weight                                                   About 80 t

    Length x width x height (mm)                                  15390×3150×4410

     

    五、Main parameters of diesel engine

     

    model

    WD12.420G

    Rated power/speed

    309 kW(420hp)/2000 r/min

    Rate of fuel consumption at rated power

    227 g/kW.h

    Generator power

    1000 W

    Air compressor

    0.57 m3/min(2台)

     

    六、Main parameters of hydraulic torque converter

     

    model

    TY420

    Circular diameter

    435 mm

     

    七、Hydraulic transmission

     

    Shift control

    Manual hydraulic control

    gear

    Forward Ⅰ, gap, backward Ⅰ

     

    八、空气压缩机的主要技术参数

     

    type

    W-0.9/7-A

    The transmission way

    Belt drive

    Exhaust pressure

    0.7 MPa

    Exhaust air

    2x0.9 m3/min

     

    、Towing tonnage list

    Single unit towing tonnage list

    i (The ramp) ‰

    0

    6

    12

    18

    24

    30

    speedV(km/h)

    Traction weight(t)

    6

    1890

    843

    514

    363

    277

    221

    10

    1790

    703

    426

    300

    227

    180

    15

    799

    303

    175

    117

    --

    --

    17

    350

    120

    --

    --

    --


     

    Twin unit towing tonnage list

    i (The ramp) ‰

    0

    6

    12

    18

    24

    30

    speedV(km/h)

    Traction weight (t)

    6

    3402

    1517

    925

    653

    499

    398

    10

    3222

    1265

    767

    540

    409

    324

    15

    1438

    545

    315

    211

    151

    --

    17

    630

    216

    110

    --

    --

    --

     

    Note: the above traction tonnage table of traction locomotive is the traction weight without curve. If there are both ramps and curves, the traction weight will decrease with the curve radius.

    十、Major outsourcing parts supporting manufacturers

    Start button

    Name and model

    Manufacturers,

    To address

    1

    Steyr diesel WD12.420

    Sinotruk hangzhou engine co. LTD

    Weifang

    2

    Hydraulic torque converter ZTY420

    Baoji China railway construction machinery co. LTD

    Baoji

    3

    Hydraulic stepless transmission

    Baoji China railway construction machinery co. LTD

    Baoji

    4

    The axle of a locomotive vehicle

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    5

    1050 ㎜ grinding wheel steel

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    6

    Before and after Ⅰ, Ⅱ driver box

    Baoji China railway construction machinery co. LTD

    Baoji

    7

    The shaft

    Xu chang drive shaft co. LTD

    Xuchang

    8

    Locomotive bearing box bearing

    Wafangdian bearing

    Wafangdian

    9

    Jz-7 brake/mono

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    10

    Action valve, distribution valve, relay valve

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    11

    Air compressor

    Sinotruk/xiamen jaguar

    Hangzhou/Xiamen

    12

    Motorcycle brake shoe

    Baoji China railway construction machinery co. LTD

    Baoji

    13

    Electrical control system

    Baoji China railway construction machinery co. LTD

    Baoji

    14

    Traction device no. 13 upper acting coupler

    Shenyang brake machine factory of ministry of railways

    Shenyang

    15

    Suspension system

    Baoji China railway construction machinery co. LTD

    Baoji

    16

    Bogie frame

    Baoji China railway construction machinery co. LTD

    Baoji

    17

    The frame

    Baoji China railway construction machinery co. LTD

    Baoji

    18

    Car body

    Baoji China railway construction machinery co. LTD

    Baoji

     

    、Quality assurance and technical service

    1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.

    2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.

    3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.

    4. The supplier shall provide free training for the passenger.

    5. The supplier shall provide the user manual and relevant technical data free of charge.

    6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.

    7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.


     

    Type ZTYS1000 internal combustion locomotive (dual power)


    A list of goods to be delivered on board


    一、Consumable Part List

    NO.

    Tool Name

    Specification Model

    unit

    Quantity

    1

    Spare parts for engine


    Sets

    1

    2

    Air compressor belt


    Pcs

    2

    3

    Brake shoe


    Pcs

    8

    4

    Safety valve


    Pcs

    1

    5

    Start button

    LA38-11/204

    Pcs

    1

    6

    Air switch

    1P6A

    Pcs

    1

    7

    Air switch

    2P30A

    Pcs

    1

    8

    Air switch

    1P20A

    Pcs

    1

    9

    Brake cylinder leather bowl

    152×203

    Pcs

    2

    10

    Universal reversing switch

    LW5D-16 D0414-2

    Pcs

    2

    11

    Horn solenoid valve

    3V 210-08 DV24V

    Pcs

    1

    二、 Tool List

    NO.

    Tool Name

    specifications

    unit

    Quantity

    1

    Box wrench

    5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 

    Pcs

    8

    2

    Open end wrench

    Pcs

    8

    3

    Socket wrench

    12.5㎜   公制32

    Sets

    1

    4

    Adjustable wrench

    300

    Pcs

    1

    5

    Cutting pliers

    200

    Pcs

    1

    6

    Screwdriver

    “十”字250

    Pcs

    1

    7

    Screwdriver

    “一”字250

    Pcs

    1

    三、  File List

    NO.

    Name

    unit

    Quantity

    Remarks

    1

    Locomotive certificate

    Pcs

    1


    2

    Operating instruction and maintenance manuals

    Pcs

    1


    3

    Engine document

    Sets

    1


    1544711075267489.png

    Type ZTYS1000 internal combustion locomotive (dual power)

     


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