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ZTYS640 internal combustion locomotive (dual power)
  • ZTYS640 internal combustion locomotive (dual power)
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    ZTYS640 internal combustion locomotive (dual power)


    Operating conditions, technical parameters and main configuration


    1568622546962692.png

    ZTYS1400 internal combustion traction locomotive (dual power) is our company's patented product, patent number: ZL2010 2 000223694.2, since the product launched into the market has been widely recognized.

     ZTYS640 internal combustion locomotive (double power) is equipped with driver's cab, machine room, frame, power system, transmission system, running gear system, braking system, etc. It consists of two systems of the same power. It can be operated independently by a single engine unit with a power of 320 horsepower/single unit and a maximum traction tonnage of 1,500 tons, or by two units working together with a power of 640 horsepower/double unit and a maximum traction tonnage of 2,500 tons.

     

     

    一、ZTYS640 internal combustion locomotive (dual power)

    In use process, when need drawing large tonnage, two engine unit can work at the same time, the power is: 640 horsepower unit/double, maximum traction tonnage: 2700 tons, when traction small tonnage, single engine unit work alone, its power is: 320 horsepower per single unit, the maximum traction tonnage: 1500 tons, which can satisfy the using condition, but also to reduce fuel consumption, reduce the cost and prolong the service life of the locomotive.

    .Execution standard

    1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive

    2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method

    3.GB/ t3314-2006 general technical conditions for diesel locomotive

    4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"

    5.TB/ t449-2003 outline of wheel rim tread for rolling stock

    6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock

    7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles

    8.TB/1463-2006 technical conditions for locomotive wheelset assembly

    9. Tb1580-1995 welding technical conditions for newly built rolling stock

    10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive

    11. TB/T 2817-1997 rolling steel integral vehicle technical conditions for railway vehicles

    12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions


     

    二、Main configuration

     

    The diesel engine                         Wd615.44g steyr diesel engine

    The transmission way                     Hydraulic transmission

    brake                                               Jz-7 brake

    Braking way                                  Air brake and hand brake

    Coupling type                                 Locomotive no.13 coupler

     

     

    三、Main technical parameters

     

    power                                                                      2x320 hp

    Maximum traction                                                   214 kN

    Maximum tonnage of traction (straight)           2700 t

    A top speed of                                                      30 km/h

    Sustained speed                                                     6 km/h

    Through the minimum curve radius                   60 m

    gauge                                                                     1435 mm

    The wheel diameter                                                 840 mm

    The wheelbase                                                        2000 mm

    Fixed distance                                                         7200 mm

    Axial series                                                                 B-B

    Coupler height                                                          880 mm±10 mm

    Preparing a weight                                                 About 60 t

    Car Length, Width and Height (mm)                        13140×3000×3900

     

    四、Main parameters of diesel engine

    model

    WD615.44G

    Rated power/speed

    235 kW(325hp)/2200 r/min

    Rate of fuel consumption at rated power

    219 g/kW.h

    Generator power

    1000 W

    Air compressor

    0.57 m3/min(2台)

     

     

    五、Main parameters of hydraulic torque converter

     

    model

    ZTY320

    Circular diameter

    409 mm

     

    六、Hydraulic transmission

     

    Shift control mode

    The electro-hydraulic control

    gear

    Forward Ⅰ, neutral, backward Ⅰ

     

    七、Set the main technical parameters of air compressor

     

    type

    W-0.9/7-A

    The transmission way

    Belt drive

    Exhaust pressure

    0.7 MPa

    Exhaust volume

    2x0.9 m3/min

     

    八、Towing tonnage list

    Traction tonnage meter for single unit

    i (The ramp) ‰

    0

    3

    9

    15

    21

    27

    33

    speedV(km/h)

    Traction weight (t)

    6

    1500

    1058

    559

    374

    277

    218

    177

    11

    1275

    724

    379

    250

    183

    142

    114

    16

    856

    484

    249

    161

    116

    88

    68

     

    Twin unit towing tonnage list

    i (The ramp) ‰

    0

    3

    9

    15

    21

    27

    33

    speedV(km/h)

    Traction weight (t)

    6

    2700

    1904

    1006

    672

    498

    392

    319

    11

    2295

    1303

    682

    450

    330

    255

    205

    16

    1541

    871

    448

    291

    208

    158

    123

     

    Note: the above traction tonnage table of traction locomotive is the traction weight without curve. If there are both ramps and curves, the traction weight will decrease with the curve radius.

    九、Major outsourcing parts supporting manufacturers

     

    NO.

    Name and model

    Manufacturers,

    To address

    1

    Steyr diesel wd615.44g

    Hangzhou engine co. LTD

    Hangzhou

    2

    Hydraulic torque converter YJ409T1

    Baoji China railway construction machinery co. LTD

    Baoji

    3

    Hydraulic continuously variable transmission

    Baoji China railway construction machinery co. LTD

    Baoji

    4

    Front and rear class I and II drive boxes

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    5

    840 ㎜ grinding wheel steel

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    6

    Before and after Ⅰ, Ⅱ driver box

    Baoji China railway construction machinery co. LTD

    Baoji

    7

    Transmission shaft

    Xu chang drive shaft co. LTD

    Xuchang

    8

    Locomotive bearing box bearin

    Wafangdian bearing

    Wafangdian

    9

    JZ-7 Brake/Single

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    10

    Action valve, distribution valve, relay valve

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    11

    Air compressor

    Sinotruk/xiamen jaguar

    Hangzhou/Xiamen

    12

    Locomotive brake shoe

    Baoji China railway construction machinery co. LTD

    Baoji

    13

    Electrical control system

    Baoji China railway construction machinery co. LTD

    Baoji

    14

    Traction device no. 13 upper acting coupler

    Shenyang brake machine factory of ministry of railways

    Shenyang

    15

    Shock absorption system

    Baoji China railway construction machinery co. LTD

    Baoji

    16

    Bogie frame

    Baoji China railway construction machinery co. LTD

    Baoji

    17

    The frame

    Baoji China railway construction machinery co. LTD

    Baoji

    18

    Car body

    Baoji China railway construction machinery co. LTD

    Baoji

     

    十、Quality assurance and technical service

    1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.

    2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.

    3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.

    4. The supplier shall provide free training for the passenger.

    5. The supplier shall provide the user manual and relevant technical data free of charge.

    6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.

    7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.

     

    ZTYS640 internal combustion locomotive (dual power)


    A list of goods to be delivered on board


    一、Consumable Part List

    NO.

    Tool Name

    Specification Model

    unit

    Quantity

    1

    Spare parts for engine


    Sets

    1

    2

                Brake shoe


    Pcs

    8

    3

    Safety valve


    Pcs

    1

    4

    Air switch

    1P6A

    Pcs

    1

    5

    Air switch

    2P30A

    Pcs

    1

    6

    Air switch

    1P20A

    Pcs

    1

    7

    Universal reversing switch

    LW5D-16 D0414-2

    Pcs

    2

    8

    Horn solenoid valve

    3V 210-08 DV24V

    Pcs

    1

    二、Tool List

    NO.

    names

    specifications

    unit

    The number of

    1

    Box wrench

    5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 

    Pcs

    8

    2

    Open end wrench

    Pcs

    8

    3

    Socket wrench

    12.5㎜   The metric system32

    Sets

    1

    4

    Adjustable wrench

    300

    Pcs

    1

    5

    Cutting pliers

    200

    Pcs

    1

    6

    Screwdriver

    “十”字250

    Pcs

    1

    7

    Screwdriver

    “一”字250

    Pcs

    1

    三、 File List

    NO.   

    Name

    unit

    Quantity

    Remarks

    1

    Locomotive certificate

    Pcs

    1


    2

    Operating instruction and maintenance manuals

    Pcs

    1


    3

    Engine document

    Sets

    1


     

     


    1544710658116297.png

    ZTYS640 internal combustion locomotive (dual power)

     


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