ZTYS480 internal combustion locomotive (dual power)
Operating conditions, technical parameters and main configuration
ZTYS480 internal combustion traction locomotive (dual power) is our company's patented product, patent number: ZL2010 2 000223694.2, since the product launched into the market has been widely recognized.
ZTYS480 internal combustion locomotive (double power) is equipped with driver's cab, machine room, frame, power system, transmission system, running gear system, braking system, etc. It consists of two systems of the same power. It can be operated independently by a single engine unit with a power of 240 horsepower/single unit and a maximum traction tonnage of 902 tons, or by two units working together with a power of 480 horsepower/double unit and a maximum traction tonnage of 2000 tons.
二、Execution standard
1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive
2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method
3.GB/ t3314-2006 general technical conditions for diesel locomotive
4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"
5.TB/ t449-2003 outline of wheel rim tread for rolling stock
6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock
7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles
8.TB/1463-2006 technical conditions for locomotive wheelset assembly
9. Tb1580-1995 welding technical conditions for newly built rolling stock
10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive
11. TB/T 2817-1997 rolling steel integral vehicle technical conditions for railway vehicles
12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions
三、Main configuration
The diesel engine Wd615.58g hangfa steyr diesel engine (2 sets)
The transmission way Hydraulic transmission and torque converter (2 sets)
Air compressor 0.57 m3/min（2 sets）
brake Jz-7 brake (2 sets)
Control form Both ends of control
Braking way Air brake and hand brake
Coupling type Locomotive 13# with coupler
四、Main technical parameters
power 480(240x2) hp
Maximum tonnage of traction (straight) 1600 t
Top speed 31 km/h
Continuous speed 7 km/h
Minimum sustained speed 6 km/h
Through the minimum curve radius 60 m
gauge 1435 mm
Bogie spacing 7200 mm
The wheelbase 2100 mm
The wheel diameter 840 mm
Axle load About 12.5 t
Axial series B-B
Coupler height 880 mm±10 mm
Preparing a weight About 50 t
Car Length, Width and Height (mm) 12986×3000×3900
五、Main engine parameters
model | WD615.58G |
Number of cylinders | 6 pcs |
The cylinder diameter | 126 mm |
trip | 130 mm |
Rated power/speed | 175 kW(240hp)/2200 r/min |
Minimum Fuel Consumption Rate | 205 g/kW.h/台 |
Starting mode | Dc 24V electric start |
Generator power | 1000W |
Diesel air compressor | 0.57 m3/min（2台） |
六、Main parameters of hydraulic torque converter
Type of Torsion Converter | YBX240 |
Maximum input power | 180 kW/台 |
Maximum input speed | 2400 r/min |
七、Hydraulic transmission
Shift control mode | Manual hydraulic control |
gear | Forward Ⅰ, forward Ⅱ, gap, retreat Ⅰ, Ⅱ |
八、Main Technical Parameters of Single Air Compressor
type | W-0.9/7-A |
The transmission way | Belt drive |
Exhaust pressure | 0.7 Mpa |
Exhaust volume | 2x0.9 m3/min |
九、Towing tonnage calculation sheet
Single unit towing tonnage list
i (The ramp) ‰ | 0 | 6 | 12 | 18 | 24 | 30 |
speedV(km/h) | Traction weightQ (t) | |||||
5 | 902 | 477 | 319 | 237 | 186 | 152 |
11 | 491 | 255 | 167 | 121 | 93 | -- |
16 | 316 | 161 | 102 | 72 | -- | -- |
19 | 253 | 127 | 79 | -- | --- | -- |
24 | 202 | 99 | -- | -- | -- | |
30 | 135 | -- | -- | -- | -- | -- |
Twin unit towing tonnage list
i (The ramp) ‰ | 0 | 6 | 12 | 18 | 24 | 30 |
speedV(km/h) | Traction weightQ (t) | |||||
5 | 2000 | 1540 | 800 | 630 | 495 | 339 |
11 | 892 | 663 | 504 | 220 | 169 | 135 |
16 | 575 | 292 | 186 | 131 | 97 | -- |
19 | 460 | 230 | 144 | 99 | -- | -- |
24 | 367 | 180 | 110 | 73 | -- | |
30 | 246 | 115 | -- | -- | -- | -- |
Note: the above traction tonnage table of traction locomotive is the traction weight without curve. If there are both ramps and curves, the traction weight will decrease with the curve radius.
十、Major outsourcing parts supporting manufacturers
NO. | Name and model | Production factory, | To address |
1 | Steyr diesel wd615.58g | Hangzhou engine co., LTD. | Hangzhou |
2 | Hydraulic torque converter | Baoji China railway construction machinery co. LTD | Baoji |
3 | The axle of a locomotive vehicle | Taiyuan heavy industry wheel shaft co., LTD. | Taiyuan |
4 | 840 ㎜ grinding steel wheels | Taiyuan heavy industry wheel shaft co., LTD. | Taiyuan |
5 | Front and rear class I and II drive boxes | Baoji China railway construction machinery co. LTD | Baoji |
6 | Transmission shaft | Xu chang drive shaft co. LTD | Xuchang |
7 | Locomotive bearing box bearing | Wafangdian bearing | Wafangdian |
8 | JZ-7 Brake/Single | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
9 | Action valve, distribution valve, relay valve | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
10 | Locomotive brake shoe | Sinotruk/xiamen jaguar | Hangzhou/Xiamen |
11 | Motorcycle brake shoe | Baoji China railway construction machinery co. LTD | Baoji |
12 | Electrical control system | Baoji China railway construction machinery co. LTD | Baoji |
13 | Traction device no. 13 upper acting coupler | Shenyang brake machine factory of ministry of railways | Shenyang |
14 | Shock absorption system | Baoji China railway construction machinery co. LTD | Baoji |
15 | Bogie frame | Baoji China railway construction machinery co. LTD | Baoji |
16 | The frame | Baoji China railway construction machinery co. LTD | Baoji |
17 | Car body | Baoji China railway construction machinery co. LTD | Baoji |
十一、Quality assurance and technical service
1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.
2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.
3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.
4. The supplier shall provide free training for the passenger.
5. The supplier shall provide the user manual and relevant technical data free of charge.
6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.
7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.
ZTYS480 internal combustion locomotive (dual power)
A list of goods to be delivered on board
一、Consumable Part Lis
NO. | Tool Name | Specification Model | unit | Quantity |
1 | Spare parts for engine | Sets | 1 | |
2 | Oil seal | 60×80×12 | Pcs | 2 |
3 | Safety valve | Pcs | 1 | |
4 | Start button | LA38-11/204 | Pcs | 1 |
5 | Air switch | 1P6A | Pcs | 1 |
6 | Air switch | 2P30A | Pcs | 1 |
7 | Air switch | 1P20A | Pcs | 1 |
8 | Brake cylinder leather bowl | 152×203 | Pcs | 2 |
9 | Reversing solenoid valve | 4V 210-08 DV24V | Pcs | 2 |
10 | Horn solenoid valve | 3V 210-08 DV24V | Pcs | 1 |
二、Tool List
No. | Tool Name | specifications | unit | Quantity |
1 | Box wrench | 5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 | Pcs | 8 |
2 | Open end wrench | Pcs | 8 | |
3 | Socket wrench | 12.5 ㎜ metric 32 | Sets | 1 |
4 | Adjustable wrench | 300㎜ | Pcs | 1 |
5 | Cutting pliers | 200㎜ | Pcs | 1 |
6 | Screwdriver | “十”字250㎜ | Pcs | 1 |
7 | Screwdriver | “一”字250㎜ | Pcs | 1 |
三、File List
No. | Name | unit | The number of | note |
1 | Locomotive certificate | Pcs | 1 | |
2 | Operating instruction and maintenance manuals | Pcs | 1 | |
3 | Engine document | Sets | 1 |
ZTYS480 internal combustion locomotive (dual power)）