ZTY800 diesel locomotive
Technical parameters and main configuration
Execution standard
1.JB/ t3247-1991 general technical conditions for industrial and mining diesel locomotive
2.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method
3.GB/ t3314-2006 general technical conditions for diesel locomotive
4.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"
5.TB/ t449-2003 outline of wheel rim tread for rolling stock
6.TB/ t1025-2000 technical conditions for hot coil coil compression springs for rolling stock
7.TB/ t1444-2002 technical conditions for rubber seals for internal combustion engines in vehicles
8.TB/1463-2006 technical conditions for locomotive wheelset assembly
9. Tb1580-1995 welding technical conditions for newly built rolling stock
10.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive
11. TB/T 2817-1997 rolling steel integral vehicle technical conditions for railway vehicles
12.TB/T 2945-1999 LZ50 steel axles and billets for railway vehicles technical conditions
一、Main configuration
The diesel engine KTA19-C790康明斯柴油机
The transmission way Hydraulic transmission
brake Jz-7 single machine brake
Braking way Air brake and hand brake
Coupling type Locomotive 13 upper acting coupler
二、Main technical parameters
power 790 hp
Maximum tonnage of traction (straight) 3160 t
A top speed of 15 km/h
Through the minimum curve radius 60 m
gauge 1435 mm
The wheelbase 1800 mm
distance 5000 mm
Axial flow type B-B
Coupler height 880 mm±10 mm
Preparing a weight About 80 t
The wheel diameter 840 mm
Length x width x height (mm) 12640×3000×3900
三、Main engine parameters
model | KTA19-C790 |
Number of cylinders | 6 pcs |
The cylinder diameter | 159 mm |
trip | 159 mm |
Rated power/speed | 582 kW(790hp)/2100 rpm |
Maximum torque/speed | 2367 Nm/1500 rpm |
Minimum fuel consumption rate | 202 g/kW.h |
Start the way | Dc 24V electric start |
Air compressor/single air compressor | 0.57 m3/min/ET0.9 m3 |
四、Main parameters of hydraulic torque converter
model | ZTY800 |
Circular diameter | 450 mm |
五、Hydraulic stepless transmission
Shift control | The electro-hydraulic reversing |
gear | Forward, neutral, back |
六、Traction characteristics of traction locomotive
Traction tonnage list for traction locomotive
i (The ramp) ‰ | 0 | 6 | 12 | 18 | 24 | 30 |
speedV(km/h) | Traction weight (t) | |||||
5 | 4160 | 3643 | 1005 | 714 | 547 | 440 |
10 | 2575 | 2008 | 608 | 425 | 321 | 253 |
15 | 1491 | 1570 | 334 | 325 | 264 | 222 |
20 | 962 | 855 | 598 | 227 | --- | --- |
Note: the above traction tonnage table of traction locomotive is the traction weight without curve. If there are both ramps and curves, the traction weight will decrease with the curve radius.
七、Major outsourcing parts supporting manufacturers
The serial numbe | Name and model | Production factory, | To address |
1 | Cummins diesel kta19-c600 | Chongqing cummins engine co. LTD | Chongqing |
2 | Hydraulic torque converter ZTY800 | Baoji China railway construction machinery co. LTD | Baoji |
3 | Hydraulic stepless transmission | Baoji China railway construction machinery co. LTD | Baoji |
4 | The axle of a locomotive vehicle | Taiyuan heavy industry wheel shaft co. LTD | Taiyuan |
5 | 840 ㎜ grinding wheel steel | Taiyuan heavy industry wheel shaft co. LTD | Taiyuan |
6 | Before and after Ⅰ, Ⅱ driver box | Baoji China railway construction machinery co. LTD | Baoji |
7 | The shaft | Xu chang drive shaft co. LTD | Xuchang |
8 | Locomotive bearing box bearing | Wafangdian bearing | Wafangdian |
9 | Jz-7 brake/mono | The ministry of railways appoints manufacturers | Shenyang/Tianjing |
10 | Air compressor | Sinotruk/xiamen jaguar | Hangzhou/Xiamen |
11 | Motorcycle brake shoe | Baoji China railway construction machinery co. LTD | Baoji |
12 | Electrical control system | Baoji China railway construction machinery co. LTD | Baoji |
13 | Traction device no. 13 upper acting coupler | Shenyang brake machine factory of ministry of railways | Shenyang |
14 | Suspension system | Baoji China railway construction machinery co. LTD | Baoji |
15 | Bogie frame | Baoji China railway construction machinery co. LTD | Baoji |
16 | The frame | Baoji China railway construction machinery co. LTD | Baoji |
17 | Car body | Baoji China railway construction machinery co. LTD | Baoji |
八、Quality assurance and technical service
1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.
2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive.
3. During the warranty period of the locomotive, the supplier shall be responsible for the defects caused by the design, process and materials of the locomotive and correct them at its own expense.
4. The supplier shall provide free training for the passenger.
5. The supplier shall provide the user manual and relevant technical data free of charge.
6. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.
7. Upon expiration of the warranty period, the supplier shall provide technical services free of charge.
ZTY800 diesel locomotive
A list of goods to be delivered on board
一、 Wearing parts list
The serial number | names | specifications | unit | The number of |
1 | Spare parts for engine | Set of | 1 | |
2 | 空压机皮带 | 根 | 2 | |
3 | Brake tile | block | 8 | |
4 | The relief valve | a | 1 | |
5 | Start button | LA38-11/204 | a | 1 |
6 | Air switch | 1P6A | a | 1 |
7 | Air switch | 2P30A | a | 1 |
8 | Air switch | 1P20A | a | 1 |
9 | Brake cylinder leather bowl | 152×203 | a | 2 |
10 | Universal reversing switch | LW5D-16 D0414-2 | a | 2 |
11 | Horn solenoid valve | 3V 210-08 DV24V | a | 1 |
二、 Vehicle delivery tool list
The serial number | names | specifications | unit | The number of |
1 | The plum blossom wrench | 5.5×7 8×10 10×12 12×14 14×17 17×19 19×22 24×27 | a | 8 |
2 | Open manipulator | a | 8 | |
3 | Socket wrench | 12.5 ㎜ metric 32 | Set of | 1 |
4 | Active wrench | 300㎜ | the | 1 |
5 | Combination pliers | 200㎜ | the | 1 |
6 | Rose knife | “十”字250㎜ | the | 1 |
7 | Rose knife | “一”字250㎜ | the | 1 |
三、 The accessory file
The serial number | The file name | unit | The number of | note |
1 | Machine qualification certificate | share | 1 | |
2 | Machine operation and maintenance manual | share | 1 | |
3 | Engine file | Set of | 1 |
ZTY800 diesel locomotive