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ZTYS1400 (dual power) internal combustion locomotive
  • ZTYS1400 (dual power) internal combustion locomotive
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    ZTYS1400 (dual power) internal combustion locomotive



    Operating conditions, technical parameters and main configuration

    1568622720435544.png

    ZTYS1400 internal combustion traction locomotive (dual power) is our company's patented product, patent number: ZL2010 2 000223694.2, since the product launched into the market has been widely recognized.



    ZTSY1400 type hybrid diesel traction locomotive, in use process, when need drawing large tonnage, two engine unit can work at the same time, the power is: 1400 horsepower unit/double, maximum traction tonnage: 7100 tons, when traction small tonnage, single engine unit work alone, its power is: 750 horsepower per single unit, the maximum traction tonnage: 3770 tons, double units/single units all have shunting condition and small operating condition, which can satisfy the using condition, but also to reduce fuel consumption, reduce maintenance costs and prolong the service life of the locomotive.


     

    一、Execution standard

    1.JB/ t2785-2010 general technical conditions for industrial and mining diesel locomotive

    2.GB/ t3314-2006 general technical conditions for diesel locomotive

    3.GB/ t10082-2010 general technical conditions for heavy rail vehicles

    4. Tb1580-1995 welding technical conditions for newly built locomotives and vehicles

    5.GB/ t3450-1994 "allowable noise value of locomotive driver's cab"

    6.TB/ t2211-2010 steel spiral spring for suspension device of locomotive and vehicle

    7.TB/ t1444-2002 rubber seals for diesel locomotive

    8.TB/ t2441-1993 technical conditions for assembly of rolling bearing axle box of diesel locomotive

    9.TB/ t2817-1997 technical conditions for rolled steel integral wheels for railway vehicles

    10.TB/ t449-2003 outline of wheel rim tread for rolling stock

    11.TB/ t2945-1999 LZ50 steel axle and billet technical conditions for railway vehicles

    12.TB/ t2494.1-1994 track vehicle axle ultrasonic inspection method

    13.TB/ t1463-2006 technical conditions for locomotive wheelset assembly


     

    二、Design essentials and main configuration

      ZTYS1400 diesel traction locomotive cab (hybrid) integral whole and machine adopts whole steel structure, skin all use 4-6 mm weather resistance of the steel plate, indoor decoration with new coach with flame retardant double faced plywood, floor is made of double iron floor and wooden floor, filled with insulating body skeleton, has sound insulation noise reduction effect, the driver indoor noise may not be greater than 80 db, the driver chamber equipped with overhead type air conditioner, and equipped with electric heater.

    Diesel engine

    (chongqing cummins) kta19-c700 (with water tank and low temperature starter)

    Hydraulic torque converter

    YBX700 hydraulic torque converter (hydraulic transmission)

    The braking system

    Jz-7 brake system

    Braking way

    Unit brakes dzd-1 and dzd-2

    Coupling type

    No.13 locomotive coupler

    The locomotive wheel

    Rolling steel wheel of 1050mm locomotive (too heavy)

    Overhead type

    2P gree air conditioner

    Generating set

    5kw generator set imported from Japan

    Air compressor

    W-1.36/7-A 2x1.36 m3/minTaiwan (jaguar)

    Electric control system

    PLC control

    Lighting system

    LED头灯及顶灯

    Electrical system

    Adopt power supply mode

    1) dc 24v (two batteries are connected together, each group has a capacity of 195 ampere hours) power supply mode, mainly for engine control, driving control, PLC system control, and other dc electrical equipment.

    2) separate ac 220V, 50hz generator set, mainly for air conditioning, heater, electric heater and other ac electrical equipment; According to the requirements of users, set up the connection device of external power supply.

    3) the electrical system adopts components of WAGO company.

    4) monitoring device cameras are installed before and after the locomotive;

    The whole vehicle is designed with split module. The cab and the floor are integrated. It can be lifted off during transportation.

    Driver's cab: adopts the latest appearance design of thickened steel plate, hollow glass and screen window;

    Machine room: using the latest thickened steel plate to increase the space appearance design

    Driver interior decoration: using the latest popular advanced decorative materials

    Locomotive appearance: high-quality paint spraying, layered spraying, to ensure the film thickness;


    三、Main technical parameters

         

    To adapt to the environment

    Temperature - 20 ~ + 40 ℃ relative humidity of 95%

    Installed power

    2x700HP

    The transmission way

    Hydraulic transmission

    The braking system

    Jz-7 braking system

    Braking way

    Unit brake

    Coupling form

    1Hook action

    Maximum traction

    572kN

    A top speed of

    60km/h

    Continuous speed

    7.9km/h

    Through the minimum curve radius

    100m

    gauge

    1435mm

    Wheel diameter

    915mm

    The wheelbase

    2800mm

    Fixed distance

    8000mm

    Axial series

    B-B

    Coupler height

    880mm±10mm

    Axle load

    21.5t

    Vehicle weight

    About 86 t

    Outward Size (Length * Width * Height)

    15390×3150×4510 mm

     

     

    四、Single engine main parameters

    model

    KTA19-C700

    Rated power/speed

    519kW(700Hp)/1800r/min

    Rate of fuel consumption at rated power

    116kg/h

    Generator power

    1000W

    Air compressor

    0.57 m3/min2台)

     

    五、Main parameters of hydraulic torque converter

    model

    YBX700

    Circular diameter

    435mm

     

     六、Hydraulic transmission

    Shift control mode

    Hydraulic reversing

    Gear position (switching condition)

    Forward I, Forward II, Gap, Backward I, Backward II

    Gear (small operating condition)

    Forward Ⅰ, forward Ⅱ, gap, backward Ⅰ, back Ⅱ

     

    七、Single air compressor

    type

    W-1.36/7-A

    Exhaust pressure

    0.7Mpa

    Exhaust volume

    2x1.36m3/min

     

    八、Towing tonnage list:

    The single unit Ⅰ gear traction performance (700 HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0

    3777

    2680

    2069

    1679

    1408

    1209

    1058

    937

    840

    760

    692

    7.9

    2423

    1712

    1315

    1062

    886

    757

    658

    580

    517

    465

    421

    11.4

    1788

    1258

    962

    773

    641

    545

    471

    413

    365

    326

    293

    13.4

    1416

    992

    755

    603

    498

    420

    361

    314

    276

    245

    218

    Two unit Ⅰ gear traction performance (1400 HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0

    7100

    5039

    3889

    3156

    2647

    2274

    1988

    1762

    1580

    1428

    1301

    7.9

    4555

    3219

    2473

    1997

    1666

    1423

    1238

    1091

    972

    874

    791

    9.6

    3935

    2775

    2128

    1714

    1427

    1216

    1055

    927

    824

    738

    666

    11.4

    3362

    2366

    1809

    1453

    1206

    1024

    886

    776

    687

    613

    551

    12.2

    3125

    2196

    1677

    1345

    1115

    945

    816

    713

    630

    562

    504

    13.4

    2662

    1865

    1418

    1133

    935

    790

    679

    591

    519

    460

    411

    The single unit Ⅱ gear traction performance (700 HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0.0

    1843

    1295

    990

    795

    660

    561

    485

    425

    377

    336

    303

    15.8

    1156

    806

    610

    484

    397

    333

    284

    245

    214

    188

    166

    19.2

    988

    686

    517

    409

    333

    278

    235

    202

    174

    152

    133

    22.8

    834

    576

    431

    339

    274

    226

    190

    161

    138

    118

    102

    24.4

    770

    531

    396

    310

    249

    205

    171

    144

    123

    105

    89

    26.8

    646

    442

    327

    253

    202

    164

    135

    112

    93

    78

    65

     

    Two unit Ⅱ gear traction performance (1400 HP)

    V

    km/h

    The ramp(‰)

    0

    3

    6

    9

    12

    15

    18

    21

    24

    27

    30

    Q(t)

    0.0

    3465

    2435

    1861

    1495

    1241

    1055

    912

    799

    708

    632

    569

    15.8

    2173

    1515

    1146

    911

    747

    626

    534

    461

    402

    353

    312

    19.2

    1858

    1291

    972

    768

    626

    522

    442

    379

    328

    285

    250

    22.8

    1567

    1083

    811

    636

    515

    426

    357

    303

    259

    223

    192

    24.4

    1447

    998

    744

    582

    469

    386

    322

    271

    231

    197

    168

    26.8

    1214

    831

    615

    476

    379

    308

    253

    210

    175

    146

    121

    Note: all the above calculations are the towing tonnage table including the 200m curve radius.



    No-load maximum velocity is 26.8 km/h and tectonic velocity is 100 km/h.


    九、Major outsourcing parts supporting manufacturers

    Serial number

    Name and model

    Name and model manufacturer

    To address

    1

    Cummins power engine kta 19-c700

    Chongqing cummins engine co. LTD

    Chongqing

    2

    Hydraulic torque converter ZTY700

    Baoji China railway construction machinery co. LTD

    Baoji

    3

    Model ZTY700 Hydraulic Gearbox

    Baoji China railway construction machinery co. LTD

    Baoji

    4

    The axle of a locomotive vehicle

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    5

    915 ㎜ grinding wheel steel

    Taiyuan heavy industry wheel shaft co. LTD

    Taiyuan

    6

    Front and rear class I and II drive boxes

    Baoji China railway construction machinery co. LTD

    Baoji

    7

    Transmission shaft

    Xu chang drive shaft co. LTD

    Xuchang

    8

    Locomotive bearing box bearing

    Wafangdian bearing

    Wafangdian

    9

    Jz-7 brake

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    10

    Action valve, distribution valve, relay valve

    The ministry of railways appoints manufacturers

    Shenyang/Tianjing

    11

    Air compressor

    Chongqing cummins/xiamen jaguar

    Hangzhou/Xiamen

    12

    Locomotive brake shoe

    Baoji China railway construction machinery co. LTD

    Baiji

    13

    Electrical control system

    Baoji China railway construction machinery co. LTD

    Baiji

    14

    Traction device no. 13 upper acting coupler

    Shenyang brake machine factory of ministry of railways

    Shenyang

    15

    Shock absorption system

    Baoji China railway construction machinery co. LTD

    Baiji

    16

    Bogie frame

    Baoji China railway construction machinery co. LTD

    Baiji

    17

    The frame

    Baoji China railway construction machinery co. LTD

    Baiji

    18

    car body

    Baoji China railway construction machinery co. LTD

    Baiji

     

    十、Quality assurance and technical service

    1. The warranty period is one year. The calculation starts after the locomotive is transported to the test and acceptance.

    2. The supplier shall be responsible for the reliability, integrity and performance of the locomotive. Be responsible for the defects of the products due to the design, process and materials, and correct them at his own expense.

    3. The supplier shall provide the user's manual and relevant technical data free of charge, answer the technical questions raised by the user in the contract and train the passenger free of charge.

    4. During the warranty period, if there is any problem with the locomotive, the supplier shall send someone to the site to deal with the problem within 48 hours after receiving the notice from the buyer.

    5. After the expiration of the warranty period, the supplier can still provide technical services for free, and only charge the cost of parts.



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